Felton is an Application Driven Manufacturer
for precision machined parts, engineered brushes and seals, assemblies, and Custom design services. Felton solutions are engineered to fit.
Felton delivers to Certified quality Standards
Process controlled manufacturing with documented quality systems from prototype through production.
Felton’s services are designed to solve problems
Vertically Integrated Solutions
From concept to production runs, we control every stage of production under one roof – giving you faster timelines, seamless integrations, uncompromising quality, and a single partner for it all.
Custom Designs
Our custom design process is built around you. Our Engineers partner with your team to develop tailored, manufacturable solutions that improve performance, and stand up to real world conditions.
Engineered to Fit
We take the time to understand your business, industry, and goals – then engineer solutions that fit. Mastering every step of the process so the final product works exactly the way you need it to.
WHAT Felton delivers
We provide a full suite of engineering services and manufacturing processes to get you the optimized solution you need.
Engineering & Design
Application analysis & Ideation
Our team will work with you to understand your challenges and define product goals.
Engineering Design & Analysis
Utilizing 3D-Modeling platforms to develop detailed component and assembly models. Allowing for geometry validation, fit and function analysis, and support Failure Mode and Effects Analysis (FMEA) to identify and mitigate risk early in the design process.
Prototyping
Rapid concept validation through FDM and SLS 3D printing, as well as low-pressure molding techniques. With turnaround times as fast as 48 hours from concept to prototype, we help accelerate development and reduce time to market.
Concept Validation & Testing
Concept validation and rigorous testing to ensure designs perform reliably under real-world conditions through comprehensive evaluations methods such as cycle testing, flame testing, and application-specific performance trials. This structured approach verifies durability, safety, and functional integrity before full-scale production.
Tool Design & Implementation
Custom tooling is purpose-built around the specific requirements of the product we are designing and manufacturing, ensuring the process supports its geometry, materials, and performance demands. By developing and validating tooling in alignment with the end application, we optimize manufacturability, repeatability, and overall product quality from the outset.
Material Evaluation & Customization
Materials are selected and engineered to meet specific performance requirements, with careful consideration given to cost, manufacturability, and long-term reliability. We work with standard and advanced polymers, rubbers, and composites—offering virtually limitless material options, including proprietary blends and custom formulations tailored to your application.
Tailored Manufacturing
Custom Engineered Solutions
Solutions designed for non-traditional and application-specific challenges. We design, engineer, and manufacture custom parts and components for your most demanding applications, with DFM (Design for Manufacture) principles embedded from the outset to ensure every solution is both performance-driven and production-ready. Explore our case studies to see real-world examples.
Staple Set Brush
Precision Tufted brush solutions manufactured by anchoring filament into a base to create a highly durable, custom configuration. Ideal for sealing, surface cleaning, debris exclusion, material guidance, and other demanding applications.
Metal-Backed Brush
Metal strip brushes consist of filament securely retained in a continuous metal channel, creating a highly durable, versatile brush solution for sealing gaps, shielding components, wiping surfaces, and controlling debris. They can be supplied straight, formed, or cut to meet application requirements. Delivering cost-effective performance in doors, conveyors, enclosures, and industrial equipment.
Flexible-Backed Brush
Flexible backed brushes with filament retained in a durable extruded polymer base, providing a lightweight, corrosion resistant alternative to traditional metal strip brushes. Designed for straight, curved, or irregular mounting in applications requiring flexibility and non-metallic construction.
CNC Machining
Our CNC machining capabilities produce complex, tight-tolerance components using advanced multi-axis equipment and precision programming. We machine a broad range of traditional and exotic materials—including engineered plastics, aluminum, stainless steel, carbon steel, and specialty alloys—to meet the performance demands of industrial and OEM applications.
Extrusion
Extruded aluminum and thermoplastic profiles.
Molding
We offer low- to mid-volume production of custom components using low-pressure molding, injection molding, and overmolding techniques.
Post-Production
Assemblies
We provide complete assembly solutions including precision kitting, mechanical sub-assemblies, and fully integrated brush assemblies. By managing in-house manufacturing, component sourcing, fitment, and final build, we deliver fully assembled, ready-to-install solutions built to your exact specifications.
Surface Coatings
- Painting
- Powder Coating
- Heat Treating
- Anodizing
- Iriditing
- Passivating
- Plating
Marking & Labeling
Integrated marking and labeling solutions including ink marking, barcodes, stamping, and QR code application to ensure full traceability and product identification.
Punching & Die Cutting
Metal & polymer Hole & Slot Punching.
Custom die development for material & geometry requirements.
Welding
- Ultrasonic Welding
- Thermal Welding
- TIG, & MIG welding
Custom Packaging
Custom packaging solutions designed to protect your products in transit while aligning with your resale and branding requirements. From secure bulk shipping configurations to retail-ready packaging with specific labeling.
Forming
- Brush Forming
- Metals & Plastic
Overmolding
Custom overmolded configurations utilizing a range of materials to encapsulate sensitive components, enhance durability, and improve mounting or integration within your assembly.